BMW Garage BMW Meets Register Today's Posts
BMW 5-Series (G30) Forum Engine, Exhaust, Drivetrain, Tuning Modifications 540i xDrive Stage 2+ BM3

Post Reply
 
Thread Tools Search this Thread
      09-07-2021, 03:54 AM   #1
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

540i xDrive Stage 2+ BM3

The car is now Stage 2.
  • VRSF Catted Downpipe
  • Evolve Automotive Tune
  • Masata Charge Pipe
  • XHP Stage 2

The car wasn't 'slow' when stock but now it has transformed into something else! The power is crazy! It just pulls and pulls. Need to get it on a Rolling Road and get some Draggy times going. The charge pipe was added to ensure more reliability. I've heard mixed comments saying the stock charge pipe is fine and others have said it needs to be replaced. For piece of mind I decided to replace it.

Driving the car now - it feels like a new car and I haven't stopped smiling! The noise it now makes too, is great. I have had the backbox and resonator modified by PCW a while ago which just added to how good it sounds. Maintenance wise, I'm due to do an interim oil change in 3,000 miles or so and may look at changing the spark plugs to NGK 94201's gapped to .022

Really pleased with what Evolve did. I've dealt with them a few times in the past and as always, great service. They give you that confidence that you can trust them with your pride and joy!

I'll upload some sound clips/videos on my IG soon.

Few pics below (not that it shows much as most of it is underneath )
Attached Images
      
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black

Last edited by Junebug85; 06-19-2022 at 06:29 PM..
Appreciate 15
G30 B581548.00
ArchieV295.50
maDjzo861.50
I3LaZeN504.50
ssadri68.50
Ictus54.00
xx.0023.00
      09-09-2021, 05:47 PM   #2
bigscore
Private First Class
United_States
68
Rep
136
Posts

Drives: 2018 BMW G30 540i M Sport
Join Date: Apr 2012
Location: New York

iTrader: (0)

Congrats!
Appreciate 1
Junebug851615.00
      09-24-2021, 02:54 AM   #3
Ictus
Private First Class
Russian Federation
54
Rep
160
Posts

Drives: BMW G30
Join Date: Jan 2013
Location: Moscow, Russia

iTrader: (0)

You don't need chargepipe with stock turbo if you not running WMI through it. But if you later go Stage3 it's a really good choice!
And what about your times? 0-100,100-200,1/4?
__________________
G30 540i xDrive 2019 Rhodonie Silver M Sport
F16 30d 2019 Long Beach Blue M Sport
G30 530i xDrive 2018 Sophisto Grey M Sport - sold
F30 320d xDrive 2013 Alpine White Sport Line - sold
E90 325xi 2006 Sparkling Graphite - sold
Appreciate 0
      10-07-2021, 05:32 PM   #4
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

Quote:
Originally Posted by Ictus View Post
You don't need chargepipe with stock turbo if you not running WMI through it. But if you later go Stage3 it's a really good choice!
And what about your times? 0-100,100-200,1/4?
I've heard mixed comments on whether it's needed or not. I got it for a decent price at the time so went for it. Right now it's mainly there for piece of mind. Also one less thing to do if I do go stage 3.

Not done any draggy times yet. Hopefully soon and I will share them.
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black
Appreciate 0
      11-15-2021, 07:26 AM   #5
buddyboy
First Lieutenant
265
Rep
331
Posts

Drives: 17 540ix
Join Date: Oct 2018
Location: Ireland

iTrader: (0)

Your car looks great! How are you finding the car with the stage 2 life? I have an m140i and I'm looking to size up the the 540i and can transfer my stage 2 bits across most likely.

The snappy m140i life is getting a bit boring at this stage, i wouldnt mind something with a bit more comfort and traction!
Appreciate 0
      11-15-2021, 03:34 PM   #6
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

Quote:
Originally Posted by buddyboy View Post
Your car looks great! How are you finding the car with the stage 2 life? I have an m140i and I'm looking to size up the the 540i and can transfer my stage 2 bits across most likely.

The snappy m140i life is getting a bit boring at this stage, i wouldnt mind something with a bit more comfort and traction!
Thanks mate

I'm loving it - It just pulls and pulls. Sounds good too!

xDrive helps a great deal too - gives you that confidence push it more in the bends.

The 140i must fly with all that power as it weights less and is RWD compared to the 540!
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black
Appreciate 0
      11-16-2021, 09:05 AM   #7
mike@x-ph.com
Joint Chiefs of Staff
mike@x-ph.com's Avatar
United_States
24198
Rep
190,805
Posts

Drives: 07-335/12-328/18-M4/21-M4CP
Join Date: Sep 2013
Location: Las Vegas

iTrader: (23)

Nice
__________________
Check out our current sale by clicking on this link!
https://x-ph.com/sale/

Phone number 702-494-9435
Appreciate 1
Junebug851615.00
      11-16-2021, 03:29 PM   #8
Bernina5
Private First Class
40
Rep
112
Posts

Drives: 2016 M4 F82
Join Date: Oct 2021
Location: Boca Raton, Florida

iTrader: (0)

Garage List
2016 BMW  [0.00]
Beautiful car my friend, drive in good health!
Appreciate 1
Junebug851615.00
      11-16-2021, 04:20 PM   #9
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

Quote:
Originally Posted by mike@x-ph.com View Post
Nice
Thank you.

Tempted to get an MST intake from you this Black Friday...
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black
Appreciate 0
      11-16-2021, 04:21 PM   #10
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

Quote:
Originally Posted by Bernina5 View Post
Beautiful car my friend, drive in good health!
Thank you
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black
Appreciate 0
      11-16-2021, 05:22 PM   #11
mike@x-ph.com
Joint Chiefs of Staff
mike@x-ph.com's Avatar
United_States
24198
Rep
190,805
Posts

Drives: 07-335/12-328/18-M4/21-M4CP
Join Date: Sep 2013
Location: Las Vegas

iTrader: (23)

Quote:
Originally Posted by Junebug85 View Post
Thank you.

Tempted to get an MST intake from you this Black Friday...
10% OFF, let's do it
__________________
Check out our current sale by clicking on this link!
https://x-ph.com/sale/

Phone number 702-494-9435
Appreciate 0
      11-19-2021, 08:22 AM   #12
buddyboy
First Lieutenant
265
Rep
331
Posts

Drives: 17 540ix
Join Date: Oct 2018
Location: Ireland

iTrader: (0)

Quote:
Originally Posted by Junebug85 View Post
Thanks mate

I'm loving it - It just pulls and pulls. Sounds good too!

xDrive helps a great deal too - gives you that confidence push it more in the bends.

The 140i must fly with all that power as it weights less and is RWD compared to the 540!
Its does fly, but even with the MPerformance LSD fitted, it feels like the chassis is a bit overwhelmed, 450bhp in a little 1 series, you need to be paying attention when going for it, i need to check if my VRSF sports cat fits the 540i also, so i can bring it across if i do find a nice 540i to move up to.

Have you looked into using any of the ethanol blend maps yet? I run the MHD stage 2 e30 during the milder months and the extra grunt it provides is very impressive
Appreciate 0
      11-19-2021, 03:38 PM   #13
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

Quote:
Originally Posted by buddyboy View Post
Its does fly, but even with the MPerformance LSD fitted, it feels like the chassis is a bit overwhelmed, 450bhp in a little 1 series, you need to be paying attention when going for it, i need to check if my VRSF sports cat fits the 540i also, so i can bring it across if i do find a nice 540i to move up to.

Have you looked into using any of the ethanol blend maps yet? I run the MHD stage 2 e30 during the milder months and the extra grunt it provides is very impressive
The one I have is this one...

https://www.vr-speed.com/vrsf-4-5-ca...0i-xdrive.html

Doesn't list the 140i but does list all the other 40i models...

I haven't yet... I'm guessing you have to calculate the amount of ethanol you need to put in depending on the amount of fuel you have in the tank?

I have started to look at HPFPs. Dorch stg2 possibly but will be next year if I do go down this route.
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black
Appreciate 0
      11-20-2021, 02:12 AM   #14
G50
Captain
G50's Avatar
United Kingdom
955
Rep
864
Posts

Drives: G31
Join Date: Nov 2018
Location: Manchester

iTrader: (0)

How did the sound of the car change when you fitted the VRSF? Presuming you ran the PCW mod before the Downpipe was fitted...
Appreciate 0
      06-19-2022, 06:35 PM   #15
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

Quote:
Originally Posted by G50 View Post
How did the sound of the car change when you fitted the VRSF? Presuming you ran the PCW mod before the Downpipe was fitted...
Apologies for the delayed response - only just seen this. Adding on the sports cat and stage 2 tune woke up the exhaust. When I just had the PCW mod, it was loud on the cold start but then it was just normal. Once the tuning was done (with subtle burbles etc) it made it sound more aggressive and from what my wife tells me - more loud

I'm removing the PCW modded backbox in the next month or so and replacing it with a Remus axel back system. I didn't go for the cat back as my resonator has already been modified so will leave that in place and see how it sounds.
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black
Appreciate 0
      06-19-2022, 06:45 PM   #16
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

Update - Car is now Stage 2+ with BM3

Looking back at the date, it's coming up to 9 months since I had the car tuned to stage 2. It's been great and suffered no issues. With the desire to push further, this weekend some more performance modifications were done on the car.

B58 TU Fuel Pump
B58 TU Spark Plugs (0.022" gapped)
Bootmod3 Stage2+ Tune

I had my previous tuner remove their stage 2 tune which then allowed for BM3 to be added on. I like the idea of being in control of the tuning and customisation which is why I opted for BM3. MHD and MG F were also considered but the amount of recommendations for BM3 helped me make my mind up. I haven't been able to 'test' out the car properly as I also had new brakes fitted - currently in the bedding in process. I already have XHP stage 3 on the car and looking forward to seeing how the car performs with all these changes.
Attached Images
     
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black
Appreciate 5
G50954.50
540iSUP704.00
Ictus54.00
      07-02-2022, 06:40 PM   #17
wheresmy5
Second Lieutenant
58
Rep
206
Posts

Drives: 2019 540i xDrive M Sport
Join Date: Jul 2015
Location: East Coast

iTrader: (0)

How much does this entire package cost?
Appreciate 0
      07-02-2022, 10:18 PM   #18
thecooltype
drive to survive
thecooltype's Avatar
United_States
87
Rep
443
Posts

Drives: 2017 540 XI
Join Date: Mar 2014
Location: Queens, NY

iTrader: (0)

do you have any sound clip of the upshift with xhp? I want to know if the brap is loud. I have bm3 stage 2. I may get stage 2+ with the fuel pump upgrade at yr end...
Appreciate 0
      07-05-2022, 11:45 AM   #19
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

Quote:
Originally Posted by wheresmy5 View Post
How much does this entire package cost?
I'll send you a PM with the breakdown of the costs
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black
Appreciate 0
      07-05-2022, 11:46 AM   #20
Junebug85
Colonel
Junebug85's Avatar
United Kingdom
1615
Rep
2,274
Posts

Drives: BMW 540i xDrive - M Sport Plus
Join Date: Nov 2013
Location: UK

iTrader: (0)

Quote:
Originally Posted by thecooltype View Post
do you have any sound clip of the upshift with xhp? I want to know if the brap is loud. I have bm3 stage 2. I may get stage 2+ with the fuel pump upgrade at yr end...
No sound clips unfortunately. I'll try get some recorded!

It does sound good though!
__________________
IG: project540ix

G30 540i xDrive / Stage 3 via BM3 / xHP Stage 3 / Pure 800 Cast Turbo / 5" Catted Downpipe / MST Intake / Remus Exhaust / MSS Springs / 19" JR SL01 & Conti SC7 / 20" BBS CI-R & Michelin PS4S / F90 Sway Bars & Braces / Lots of Gloss Black
Appreciate 0
      07-05-2022, 03:30 PM   #21
BWilson263
Second Lieutenant
BWilson263's Avatar
187
Rep
292
Posts

Drives: 2019 540i - 2020 X5 40i
Join Date: Apr 2022
Location: NJ

iTrader: (1)

Have you done any 0-60 or 1/4 mile times?

Last edited by BWilson263; 07-10-2022 at 02:12 AM..
Appreciate 0
      08-05-2022, 03:24 PM   #22
trojanrock
Registered
0
Rep
1
Posts

Drives: BMW 540i
Join Date: Aug 2022
Location: Houston

iTrader: (0)

Nice setup my guy.
I also Stage 2 tuned my 2018 540 and fitted a VRSF Catted downpipe...major boost. I have not dyno-d it but can tell its a considerable gain. Got her up to 161mph early on a Sunday morning at 6am, and she still had more to go but I backed out out of fear of being caught and arrested.
I like how you removed the auto open/close grill to reveal the struts up front.
Appreciate 0
Post Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 06:45 AM.




5post
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
1Addicts.com, BIMMERPOST.com, E90Post.com, F30Post.com, M3Post.com, ZPost.com, 5Post.com, 6Post.com, 7Post.com, XBimmers.com logo and trademark are properties of BIMMERPOST