F30POST
F30POST
2012-2015 BMW 3-Series and 4-Series Forum
BMW Garage BMW Meets Register Today's Posts
BMW 3-Series and 4-Series Forum (F30 / F32) | F30POST > Technical Forums > N47 and N57 Turbodiesel Engine / Drivetrain / Exhaust Modifications > F31 335d Hybrid Turbo Conversion
GetBMWParts
Post Reply
 
Thread Tools Search this Thread
      03-02-2018, 02:34 PM   #1
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Evening guys,

I am currently in the process of having a pair of custom made hybrid turbos built for my 335d.

They have been stripped and I have decided on the following specs:

Small turbo:
Billet compressor wheel (non cut blades)
360 degree thrust bearing

Not increasing compressor size as I don't want to ruin spool

Large Turbo:

Bored out to 80mm
Custom billet 80mm compressor wheel ( standard is 72mm) with 8 degree blade cut backs

360 degree thrust bearing conversion

Rated to 3 bar (standard 2.1/2 bar)

Also having manifold ported to match turbos etc too

Anyone give me an approximate cost for drive in drive out swap? It's a spare set I've sent away.

Also is it worth replacing the oil lines etc? No issues with the ones currently fittedi
Attached Images
 
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 0
      04-06-2018, 06:25 AM   #2
DThr33
Captain
DThr33's Avatar
634
Rep
963
Posts

Drives: F80 M3
Join Date: May 2016
Location: London

iTrader: (0)

Any updates on this mate? Curious to see how you got on
Appreciate 0
      04-08-2018, 04:41 PM   #3
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Quote:
Originally Posted by DThr33 View Post
Any updates on this mate? Curious to see how you got on
Car has just gone in for fitment

Meth install going nicely too tho lol
Attached Images
 
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 1
DThr33634.00
      04-08-2018, 04:53 PM   #4
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Some pics from Turbo Dynamics of the turbo build
Attached Images
     
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 1
DThr33634.00
      04-10-2018, 06:10 AM   #5
DThr33
Captain
DThr33's Avatar
634
Rep
963
Posts

Drives: F80 M3
Join Date: May 2016
Location: London

iTrader: (0)

Jesus christ haha very interested in this build now! How much is the turbo work running you?
Appreciate 0
      04-10-2018, 08:01 AM   #6
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Small turbo off so far
Attached Images
  
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 0
      04-10-2018, 10:30 AM   #7
n00bkiller944
Lieutenant
126
Rep
424
Posts

Drives: '14 328d M Sport
Join Date: Mar 2018
Location: Richmond, VA

iTrader: (0)

This is awesome!
Appreciate 1
      04-10-2018, 04:27 PM   #8
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Big Hybrid turbo fitted to the polished and ported manifold and one of the small turbo with the electronic control unit attached ready for refitment.

Down pipe was apparently a complete nightmare to remove from the turbos, let's hope it's kinder on the re fit
Attached Images
    
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 1
      04-10-2018, 06:26 PM   #9
F30inthe6ix
Lieutenant
F30inthe6ix's Avatar
Canada
126
Rep
475
Posts

Drives: 2012 F30 BMW 328i 6MT
Join Date: Mar 2016
Location: Toronto

iTrader: (0)

Quote:
Originally Posted by n00bkiller944 View Post
This is awesome!
Agreed!
__________________
2012 F30 BMW 328i 6MT - Alpine White on Coral Red - Harmon Kardon Sound - Premium Package - Executive Package - BMW Apps Package - Sport Package - Dinantronics Sport - Dinan Springs / Bump Stops
Appreciate 0
      04-11-2018, 11:01 AM   #10
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

They are in
Attached Images
  
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 1
      04-11-2018, 12:45 PM   #11
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Done
Attached Images
 
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 1
      04-13-2018, 02:58 PM   #12
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Car collected and drives perfectly didn't even throw a single error code after fitting!! Is making a cool whistle under load now (not a leak!) and hits peak boost much quicker. Just need to finish the meth install and then get her mapped.

Had a play with the 0-60 timer on the P3 gauge, it felt quick but not sure how accurate it is!!
Attached Images
  
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 2
      04-14-2018, 10:21 AM   #13
Ajs_435d
Lieutenant Colonel
Ajs_435d's Avatar
355
Rep
1,846
Posts

Drives: 435d m sport m performance
Join Date: Jan 2014
Location: United Kingdom

iTrader: (0)

Superb!
Appreciate 0
      04-16-2018, 08:32 AM   #14
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Little video for those who are interested

__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 1
DThr33634.00
      04-19-2018, 04:33 AM   #15
DThr33
Captain
DThr33's Avatar
634
Rep
963
Posts

Drives: F80 M3
Join Date: May 2016
Location: London

iTrader: (0)

Damn I should've checked this thread earlier, saw your car at the ace cafe meet! Would've loved to see the power in person haha
Appreciate 0
      05-01-2018, 07:48 AM   #16
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Mapping day on Thursday
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 0
      05-02-2018, 04:21 PM   #17
Ako2k6
Enlisted Member
United Kingdom
6
Rep
36
Posts

Drives: BMW f36 430d
Join Date: Dec 2016
Location: Liverpool

iTrader: (0)

Who’s doing the mapping mate ?
Appreciate 0
      05-02-2018, 11:17 PM   #18
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Rick at Unicorn motor developments
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 0
      05-03-2018, 11:26 AM   #19
Ako2k6
Enlisted Member
United Kingdom
6
Rep
36
Posts

Drives: BMW f36 430d
Join Date: Dec 2016
Location: Liverpool

iTrader: (0)

Quote:
Originally Posted by blacky999 View Post
Rick at Unicorn motor developments
Heard nothing but good things about rick at unicorn. I will be getting my map done by him
Appreciate 0
      05-03-2018, 03:36 PM   #20
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

So today was a nerve racking mixed emotions kind of day. The car laid down some solid initial figures:

I didn't get full figures, didn't want to hassle the guys working on it too much but:

373.48 without the meth (boost leak)

391 with the meth (with boost leak yet to be discovered) (graph below only one I managed to get)

Then as much as they tried the boost leak was uncontrollable and pretty bad so peaked at

401 bhp and 835nm

Cars mapped by Unicorn usually run around 2.1 bar of boost, they were requesting 2.5 bar form mine but only seeing 1.7 due to the leak and it still made 401 and 835.

Leak was that bad it was also forcing meth out in to the air on the dyno pulls 😩

Torqbyte meth controller being fitted the. Car is going back to Deutsch Tech for the intercooler end tank to be drilled and tapped to accept the meth nozzle. Currently running twin nozzles but was advised that is OTT.

I have a brand new OEM boost hose to go back on so watch this space 🙈🙈🙈
Attached Images
   
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 0
      05-07-2018, 11:19 AM   #21
n00bkiller944
Lieutenant
126
Rep
424
Posts

Drives: '14 328d M Sport
Join Date: Mar 2018
Location: Richmond, VA

iTrader: (0)

Where was the boost leak from?
Appreciate 0
      05-07-2018, 04:17 PM   #22
blacky999
Private First Class
blacky999's Avatar
United Kingdom
115
Rep
150
Posts

Drives: F31 335d M Sport
Join Date: Nov 2013
Location: United Kingdom

iTrader: (1)

Boost leak was from Main intercooler hose to inlet, prior to inlet air temp sensor. These pipes eal well but after being on and off a few times it weakens the seal.

Mine was blowing boost and meth out of the leak so had to abort.

New hose going on and the meth nozzles being relocated to the intercooler outlet once it's drillled and tapped. Plan is to run a single large nozzle as two seems over kill. New Torqbyte controller is another level!
Attached Images
 
__________________
335d X drive, Turbo Dynamics hybrid turbos, Wagner Comp Evo2 IC, Torqbyte methanol injection, custom 3" exhaust. 451.2 bhp and 829nm
Appreciate 0
Post Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off



All times are GMT -5. The time now is 05:44 AM.




f30post
Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.
1Addicts.com, BIMMERPOST.com, E90Post.com, F30Post.com, M3Post.com, ZPost.com, 5Post.com, 6Post.com, 7Post.com, XBimmers.com logo and trademark are properties of BIMMERPOST